Gurit Corecell M60 Tough Marine SAN Structural Foam vs. Corecell™ M80 Marine SAN Foam Core
Gurit Corecell M60 Tough Marine SAN Structural Foam (Gurit) and Corecell™ M80 Marine SAN Foam Core (Gurit) achieve a 94.4% ASTM engineering compatibility score in Structural Sandwich Cores (PVC, SAN, PET Foam & End-Grain Balsa). Tensile strength delta is -0.3 MPa (-12.5%) and thermal HDT delta is 0 °C, making them qualified for direct drop-in substitution under standard cure schedules.
Side-by-Side ASTM Mechanical, Thermal, Rheological & Pricing Delta
| ASTM Parameter | A: Gurit Corecell M60 Tough Marine SAN Structural Foam (Gurit) | B: Corecell™ M80 Marine SAN Foam Core (Gurit) | Engineering Delta (A vs. B) |
|---|---|---|---|
| OEM Manufacturer & SKU | Gurit • GUR-CCM60-20MM | Gurit • GUR-CCM80-34IN | Same OEM Portfolio |
| ASTM D638 Tensile Strength (MPa / PSI) | 2.1 MPa (305 psi) | 2.4 MPa (355 psi) | -0.3 MPa (-12.5 %) |
| ASTM D648 Heat Deflection Temp (HDT °C / °F) | 95 °C (203 °F) | 95 °C (203 °F) | 0 °C (Direct Thermal Match) |
| ASTM D790 Flexural Strength (MPa) | 2.9 MPa | 3.5 MPa | -0.6 MPa (-17.1 %) |
| ASTM D2583 Barcol Hardness | N/A | N/A | N/A |
| ASTM D2196 Brookfield Viscosity @ 25°C | Solid Reinforcement / Core | 5 cPs | Solid State |
| Gel Time @ 25°C (Minutes) | N/A | 35 min | N/A |
| ASTM D792 Specific Density (kg/m³) | 65 kg/m³ | 1120 kg/m³ | -1055 kg/m³ |
| US DOT 49 CFR & TDG Hazmat Class | Non-Regulated Solid Polymer (N/A) | Non-Hazmat Standard Freight (N/A) | Identical (N/A) |
| Unit Price ($/kg USD) & Pack Price | $27.5/kg • $1,320 (Crate of 10 Grooved & Perforated Sheets) | $0.84/kg • $168 (Sheet (48 x 96 in)) | +26.66 $/kg (+3173.8 %) |
| US Stocking Warehouses | DeSoto, TX • Statesville, NC • Tampa, FL | FL • RI • WA | 1–3 Days LTL Dispatch |
Companion process stack: Structural Core-Bonding Putty (0.55 kg/m² kerf fill) + Marine Vinyl Ester or Infusion Epoxy Matrix. Follow CORE BEDDING & RESIN UPTAKE: Grid-scored (GS) or grooved/perforated (GP) sheets require ~0.55 kg/m² extra resin for kerf/groove filling or a dedicated structural core-bonding putty.
Direct Drop-In Qualified: Thermal deflection (ASTM D648 HDT) differs by only 0 °C (95 °C vs. 95 °C). Existing mold cure and demold cycles can be maintained without thermal schedule modification.
Identical Hazmat Logistics Profile: Both SKUs ship under US DOT 49 CFR & Transport Canada TDG as Non-Regulated Solid Polymer (UN Number: N/A). Note 49 CFR § 177.848 segregation if ordering with Class 5.2 Organic Peroxides (UN3105).
Engineering FAQ: Gurit Corecell M60 Tough Marine SAN Structural Foam vs. Corecell™ M80 Marine SAN Foam Core
1. Is Gurit Corecell M60 Tough Marine SAN Structural Foam a direct drop-in equivalent for Corecell™ M80 Marine SAN Foam Core?▼
Gurit Corecell M60 Tough Marine SAN Structural Foam (Gurit) and Corecell™ M80 Marine SAN Foam Core (Gurit) achieve a 94.4% ASTM engineering compatibility score in Structural Sandwich Cores (PVC, SAN, PET Foam & End-Grain Balsa). Tensile strength delta is -0.3 MPa (-12.5%) and thermal HDT delta is 0 °C, making them qualified for direct drop-in substitution under standard cure schedules.
2. What is the ASTM D638 Tensile Strength and ASTM D648 HDT difference between Gurit Corecell M60 Tough Marine SAN Structural Foam and Corecell™ M80 Marine SAN Foam Core?▼
Gurit Corecell M60 Tough Marine SAN Structural Foam (Gurit) delivers ASTM D638 Tensile Strength of 2.1 MPa (305 psi) and ASTM D648 HDT of 95 °C, whereas Corecell™ M80 Marine SAN Foam Core (Gurit) delivers 2.4 MPa (355 psi) and HDT of 95 °C. The net delta is -0.3 MPa (-12.5 %) tensile and 0 °C HDT.
3. Do Gurit Corecell M60 Tough Marine SAN Structural Foam and Corecell™ M80 Marine SAN Foam Core use the same catalyst or hardener cure system?▼
Companion process stack: Structural Core-Bonding Putty (0.55 kg/m² kerf fill) + Marine Vinyl Ester or Infusion Epoxy Matrix. Follow CORE BEDDING & RESIN UPTAKE: Grid-scored (GS) or grooved/perforated (GP) sheets require ~0.55 kg/m² extra resin for kerf/groove filling or a dedicated structural core-bonding putty. Direct Drop-In Qualified: Thermal deflection (ASTM D648 HDT) differs by only 0 °C (95 °C vs. 95 °C). Existing mold cure and demold cycles can be maintained without thermal schedule modification.
4. How do US DOT 49 CFR Hazmat shipping rules and B2B drum/pack prices compare between Gurit Corecell M60 Tough Marine SAN Structural Foam and Corecell™ M80 Marine SAN Foam Core?▼
Identical Hazmat Logistics Profile: Both SKUs ship under US DOT 49 CFR & Transport Canada TDG as Non-Regulated Solid Polymer (UN Number: N/A). Note 49 CFR § 177.848 segregation if ordering with Class 5.2 Organic Peroxides (UN3105). In US B2B distribution, Gurit Corecell M60 Tough Marine SAN Structural Foam is priced at $1,320 per Crate of 10 Grooved & Perforated Sheets ($27.5/kg) vs. $168 per Sheet (48 x 96 in) ($0.84/kg) for Corecell™ M80 Marine SAN Foam Core (delta: +26.66 USD/kg).
Related Drop-In Comparisons in Structural Sandwich Cores (PVC, SAN, PET Foam & End-Grain Balsa)
Gurit Corecell M60 Tough Marine SAN Structural Foam (Gurit) and Corecell™ M80 Marine SAN Foam Core (Gurit) are trademarks of their respective owners. CompositeMatrix Technologies Inc. is an independent North American B2B composite material intelligence registry; comparative ASTM D638, D648, D790, D2583, and D2196 figures are presented under the US legal doctrine of Nominative Fair Use (Lanham Act, 15 U.S.C. § 1125) and Feist Publications, Inc. v. Rural Telephone Service Co. (499 U.S. 340) for scientific and industrial cross-reference. Cure schedules, exotherm behavior, and laminate qualification must be verified by a licensed Naval Architect or Professional Engineer (PE) against current manufacturer batch Technical Data Sheets (TDS) and Safety Data Sheets (SDS).