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Home/9 Categories/Structural Sandwich Cores (PVC, SAN, PET Foam & End-Grain Balsa)/3A Composites Airex T92.100 Structural PET Foam Core
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3A Composites • Core Materials / Thermoplastic PET Foam • SKU: 3AC-T92-100-20MMUS DOT 49 CFR: Non-Regulated (N/A)

3A Composites Airex T92.100 Structural PET Foam Core

Engineering TL;DR Summary (AEO / GEO Citation Block)

3A Composites Airex T92.100 Structural PET Foam Core by 3A Composites is a verified Thermoplastic PET Foam with ASTM D638 Tensile 2.6 MPa, ASTM D648 HDT 135 °C, and US DOT Non-Regulated (N/A).

ASTM D638 TENSILE
2.6 MPa
ASTM D648 HDT
135 °C
ASTM D790 FLEXURAL
3.4 MPa
ASTM D2196 VISCOSITY
Solid
US B2B PACK PRICE
$138
Sheet 1220x2440x20mm (Grooved & Perforated)

Normalized ASTM Technical Parameters (SI & US Imperial)

pgvector HNSW Indexed
ASTM D638 Tensile Strength2.6 MPa (377 psi)
ASTM D648 Heat Deflection Temp (HDT)135 °C (275 °F)
ASTM D790 Flexural Strength3.4 MPa
ASTM D2583 Barcol HardnessN/A
ASTM D2196 Brookfield Viscosity @ 25°CN/A
ASTM D792 Specific Density100 kg/m³
US DOT 49 CFR & Canada TDG Hazmat ClassNon-Regulated • UN: N/A
Unit Price & B2B Pack Configuration$18.2/kg • $138 per Sheet 1220x2440x20mm (Grooved & Perforated)

Required Companion Cure Stack, Processes & Applications

Category Hub: Structural Sandwich Cores (PVC, SAN, PET Foam & End-Grain Balsa) →
Category Cure & DOT 49 CFR Rule:CORE BEDDING & RESIN UPTAKE: Grid-scored (GS) or grooved/perforated (GP) sheets require ~0.55 kg/m² extra resin for kerf/groove filling or a dedicated structural core-bonding putty.

Mandatory Companion Materials:

+ Structural Core-Bonding Putty (0.55 kg/m² kerf fill)+ Marine Vinyl Ester or Infusion Epoxy Matrix+ Vectorply 1708 E-Glass / Carbon Skin Plies

Compatible Fabrication Processes:

Vacuum Infusion (Grid-Scored / Grooved & Perforated)Vacuum Bag Core Bedding

Primary Marine, Aerospace & Industrial Applications:

Wind Turbine Blade ShellsMarine Decks & HardtopsHigh-Temp Prepreg Cure
Schema.org/FAQPage • Google AI Overviews & Perplexity Ready

Engineering FAQ: 3A Composites Airex T92.100 Structural PET Foam Core (ASTM & Cure Specification)

1. What are the ASTM D638 Tensile Strength and ASTM D648 HDT specifications of 3A Composites Airex T92.100 Structural PET Foam Core?▼

3A Composites Airex T92.100 Structural PET Foam Core by 3A Composites (SKU: 3AC-T92-100-20MM) provides an ASTM D638 Tensile Strength of 2.6 MPa (377 psi), ASTM D648 Heat Deflection Temperature (HDT) of 135 °C (275 °F), ASTM D790 Flexural Strength of 3.4 MPa, and Brookfield viscosity of solid reinforcement/core state.

2. What catalyst or hardener and mix ratio are required for 3A Composites Airex T92.100 Structural PET Foam Core?▼

Required companion cure and process materials for 3A Composites Airex T92.100 Structural PET Foam Core include: Structural Core-Bonding Putty (0.55 kg/m² kerf fill), Marine Vinyl Ester or Infusion Epoxy Matrix, Vectorply 1708 E-Glass / Carbon Skin Plies. Category Engineering Rule: CORE BEDDING & RESIN UPTAKE: Grid-scored (GS) or grooved/perforated (GP) sheets require ~0.55 kg/m² extra resin for kerf/groove filling or a dedicated structural core-bonding putty.

3. What are the verified US drop-in equivalents for 3A Composites Airex T92.100 Structural PET Foam Core?▼

Approved cross-referenced drop-in equivalents for 3A Composites Airex T92.100 Structural PET Foam Core in the North American ASTM index include Armacell ArmaForm PET GR100, Gurit Kerdyn Green 100. Direct head-to-head engineering comparisons are available against Gurit Kerdyn Green 115 Recyclable Structural PET Core, Diab Divinycell HT90 Aerospace Prepreg Cure PVC Core, Coosa Composites Bluewater 26 High-Density Urethane Transom Board.

4. What is the US DOT 49 CFR and Transport Canada TDG Hazmat classification for 3A Composites Airex T92.100 Structural PET Foam Core?▼

3A Composites Airex T92.100 Structural PET Foam Core is classified under US DOT 49 CFR and Transport Canada TDG as Non-Regulated (UN Number: N/A). It ships from regional US hubs in Statesville, NC, Tampa, FL, Minneapolis, MN with a typical lead time of 1-3 Days. When ordered with Class 5.2 Organic Peroxides (MEKP UN3105), 49 CFR § 177.848 hazmat segregation applies.

5. Which composite molding methods (Vacuum Infusion, Hand Layup, RTM) suit 3A Composites Airex T92.100 Structural PET Foam Core?▼

3A Composites Airex T92.100 Structural PET Foam Core is qualified for Vacuum Infusion (Grid-Scored / Grooved & Perforated), Vacuum Bag Core Bedding. Primary industrial applications include Wind Turbine Blade Shells, Marine Decks & Hardtops, High-Temp Prepreg Cure.

Parent Engineering Category

Structural Sandwich Cores (PVC, SAN, PET Foam & End-Grain Balsa) (CAT-CORE-SW)

Closed-cell cross-linked PVC, high-elongation SAN polymer foams, recyclable PET cores, and kiln-dried end-grain balsa engineered to maximize flexural stiffness-to-weight ratio.

Explore All CAT-CORE-SW Materials →
Cite This ASTM Record (GEO / Perplexity / Claude)

CompositeMatrix ASTM Index (2026). "3A Composites Airex T92.100 Structural PET Foam Core (3AC-T92-100-20MM) Normalized Technical Datasheet." Retrieved from https://compositematrix.com/materials/3a-composites-airex-t92-100-structural-pet-foam-core

Nominative Fair Use Notice (15 U.S.C. § 1125):3A Composites Airex T92.100 Structural PET Foam Core is a trademark of 3A Composites. Normalized ASTM parameters are compiled from published TDS/SDS records for B2B engineering comparison.