Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber
Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber by Toray Composite Materials America is a verified Carbon Fiber & Prepreg with ASTM D638 Tensile 4400 MPa, ASTM D648 HDT N/A °C, and US DOT Non-Regulated Industrial Fiber (N/A).
Normalized ASTM Technical Parameters (SI & US Imperial)
pgvector HNSW Indexed| ASTM D638 Tensile Strength | 4400 MPa (638,167 psi) |
| ASTM D648 Heat Deflection Temp (HDT) | N/A |
| ASTM D790 Flexural Strength | 1720 MPa |
| ASTM D2583 Barcol Hardness | N/A |
| ASTM D2196 Brookfield Viscosity @ 25°C | N/A |
| ASTM D792 Specific Density | 1790 kg/m³ |
| US DOT 49 CFR & Canada TDG Hazmat Class | Non-Regulated Industrial Fiber • UN: N/A |
| Unit Price & B2B Pack Configuration | $128/kg • $5,760 per 100 yd Roll (45 kg) |
Compare Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber vs. Drop-In Equivalents
Published TDS Drop-In Equivalents: Hexcel HexForce 282, Toray Torayca T700S. Select any verified peer below for a complete side-by-side ASTM D638/D648 delta, cure stoichiometry, and US DOT 49 CFR comparison:
Required Companion Cure Stack, Processes & Applications
Category Hub: Carbon Fiber Fabrics (3K / 6K / 12K), Spread-Tow & Prepregs →Mandatory Companion Materials:
Compatible Fabrication Processes:
Primary Marine, Aerospace & Industrial Applications:
Engineering FAQ: Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber (ASTM & Cure Specification)
1. What are the ASTM D638 Tensile Strength and ASTM D648 HDT specifications of Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber?▼
Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber by Toray Composite Materials America (SKU: TOR-M40J-6K) provides an ASTM D638 Tensile Strength of 4400 MPa (638,167 psi), ASTM D648 Heat Deflection Temperature (HDT) of ambient cure rating, ASTM D790 Flexural Strength of 1720 MPa, and Brookfield viscosity of solid reinforcement/core state.
2. What catalyst or hardener and mix ratio are required for Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber?▼
Required companion cure and process materials for Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber include: Low-Viscosity Infusion Epoxy (Gurit Prime 37 / Hexion RIMR 135 / Araldite LY 1564), Stoichiometric Amine Hardener, Nylon Peel Ply & High-Temp Vacuum Film. Category Engineering Rule: SIZE COMPATIBILITY: Use Epoxy-compatible silane sizing with Structural Epoxy Resins (approx. 55:45 fiber-to-resin weight ratio in vacuum infusion). ITAR/EAR export screening applies.
3. What are the verified US drop-in equivalents for Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber?▼
Approved cross-referenced drop-in equivalents for Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber in the North American ASTM index include Hexcel HexForce 282, Toray Torayca T700S. Direct head-to-head engineering comparisons are available against HexForce® 282 3K Plain Weave Carbon, Toray Torayca T700S 12K Unidirectional Carbon Fabric, Hexcel HexTow AS4 12K Aerospace Qualified Carbon Fiber.
4. What is the US DOT 49 CFR and Transport Canada TDG Hazmat classification for Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber?▼
Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber is classified under US DOT 49 CFR and Transport Canada TDG as Non-Regulated Industrial Fiber (UN Number: N/A). It ships from regional US hubs in Tacoma, WA, Stamford, CT, Anderson, SC with a typical lead time of 1-3 Days. When ordered with Class 5.2 Organic Peroxides (MEKP UN3105), 49 CFR § 177.848 hazmat segregation applies.
5. Which composite molding methods (Vacuum Infusion, Hand Layup, RTM) suit Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber?▼
Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber is qualified for Vacuum Assisted Resin Transfer (VARTM), Autoclave Prepreg Cure, Wet Layup + Vacuum Bag. Primary industrial applications include FAA Part 23 Airframes, America's Cup Hydrofoils, Carbon Drive Shafts.
Carbon Fiber Fabrics (3K / 6K / 12K), Spread-Tow & Prepregs (CAT-FAB-CF)
High-modulus PAN-based woven 2x2 twill, plain weave, non-crimp biaxial, and unidirectional carbon reinforcements for aerospace, defense, motorsport, and racing yachts.
Explore All CAT-FAB-CF Materials →Authorized US Distributors Stocking This SKU
CompositeMatrix ASTM Index (2026). "Toray Torayca M40J High-Modulus Pitch/PAN Carbon Fiber (TOR-M40J-6K) Normalized Technical Datasheet." Retrieved from https://compositematrix.com/materials/toray-torayca-m40j-high-modulus-pitch-pan-carbon-fiber